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How to Build a Humidor for $25

April 2010 By James 6 Comments

When I first began taking cigars a big more seriously about two years ago, the first problem I ran into was how to store my cigars. I was happy to buy cigars as I needed them, but of course that is rarely practical. After buying several cigars at a 7-11 I realized it was time to take a step and buy a humidor. I first went shopping at the local cigar store, and found that for the storage I wanted of 25-50 cigars I would have to spend close to $100 retail.  $100 is what I spent on my box of Montecristo #4s. I would rather spend $100 to fill a humidor, so I decided I would try to build my own. I had no idea where to start, in fact at first I didn’t even know what wood to use.

Humidors need to be lined with Spanish cedar because of the wood’s aromatic properties as well as its tendency to maintain an appropriate humidity for cigars. Securing a piece may require that you visit a specialty wood shop. Personally I went across the border since ordering a piece was much cheaper in the US. I ordered a 4 foot by 2 foot for $25 and split that with my brother-in-law who was also making a humidor of his own.

I had the idea to build a humidor in a wooden wine box during my years working wine retail. It seemed so perfect to have a box that once held fine wine to be responsible to age fine cigars. Plus the box would look nice sitting on a desk or counter. I secured a Penfolds Grange box from a local wine shop. I chose this box not just because Grange is a great wine but because tasting notes of the wine often include cigar smoke and tobacco.  I also grabbed two hinges and a handle from a hardware store for about a dollar each. I had enough material to get started:

- An empty wooden wine box

-Enough Spanish cedar to line the box

-Hinges to finish the box

-A hand saw and sandpaper

-Wood glue

-Hammer and a few nails

I cut the cedar by hand which was fairly easy although a table saw would have made it easier. I designed the pieces so that the largest piece was attached to the lid and would sink into the box resting on the four sides of the liner. I overcut all the pieces and sanded them down by hand to get a nice tight fit. Sanding by hand requires a bit of patience but the wine box was not a perfect cube. Eventually each piece was the right size. I glued the bottom cedar piece to the bottom of the wine box first, then the four sides. I let the cedar that lined the lid rest openly on the four side pieces before I glued it. I applied the glue and put the lid right on top which allowed me to position the lid in the right place to apply the hinges. The hinges and handle hammered in with a few small nails. If I did this step again I might buy sturdier hinges since the small hinges I used barely hold up the lid if I keep it open.

After waiting for the glue to dry, I pulled up on the handle and the lid made a small sucking noise and pulled free! I could already smell the cedar very strongly inside the box. I probably should have allowed the box plenty of time to air out before I used it, but I wanted to test it as fast as possible so I purchased an Abbey humidor puck for about $6 and a hygrometer from a pet store for $2. My total cost now was just under $25.

To test a hygrometer, take a small neutral container like a bottle cap, sprinkle some table salt in the cap and wet the salt so that it is partly dissolved. Put the cap and your hygrometer in a zip-lock bag for 24 hours. The hygrometer should now read 75%. Thanks to Stogie Guys for the salt tip. After a few days left alone, I opened the wine box and discovered a hygrometer that displayed 70% humidity. The thermostat on the wall also read 70 degrees Fahrenheit. 70/70, the perfect conditions for storing cigars. Two weeks later, my Montecristos arrived from Cuba and I had my first Humidor to age cigars in.

This was two years ago, and my humidor is still going strong. I purchased a second humidor puck in case the first one fails in its old age. I keep them topped up with distilled water and my humidity stays steady around 70%. As I’m sure all humidor owners know, the Humidor filled up quicker than I thought, and now I’m thinking about starting another.

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6 Comments »

  • Adam said:

    Thanks James.
    This is great info and I will be starting my project shortly.
    Cheers.

  • Getting Your Humidor Ready For Summer | The Aspiring Gentleman said:

    [...] in Vancouver. To prepare for the glory days of summer, I need to do a little spring cleaning in the Humidor I made recently for under $25. This process involves not just a physical cleaning of the box itself, but also [...]

  • TriMarkC said:

    What a great little project! And I wouldn’t have thought to create one in an old wine box… because I’ve never seen one – everything is in cardboard now-a-days. Looks good too! Well done

  • How to Roast Your Own Coffee | The Aspiring Gentleman said:

    [...] to make our own spirits. It’s this type of thought that leads to some unique corrollories: making your own humidor, making your own ashtray, growing your own tobacco. And today’s endeavour, roasting raw [...]

  • Adorini Deluxe Humidors | The Aspiring Gentleman said:

    [...] Humidors January 2012 By James No CommentsFor several years, my cigars have rested patiently in a humidor that I made from lining an old Penfolds Grange box. This humidor was functional, something I was proud of, and [...]

  • Devon Buy said:

    Hi James, love your article very much. That’s a very nice authentic humidor with a large storage space you’ve constructed!

    I have actually also attempted to build one of my own, but a lot smaller. I’ve outlined the steps I took with photos on my site at http://www.devonbuy.com/making-your-own-humidor/. It’s a lengthy read, and I hope you have the patience to go all the way to the end, but do post some constructive comments if you have any. I am open to suggestions and criticisms.

    Thank you.

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Keywords: abbey cigar, build a humidor, cap, cheap humidor, cigar smoke, cigar store, how to build a humidor, Humidor, hygrometer, penfolds grange, spanish cedar, store, wine, wine retail, wood, wooden wine box